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EMI Bites

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Dario Fresu

PCB Hacker - Team

PCB Hacker - Founder

EMI Bites: Challenges of Plastic Enclosures for ESD Protection




What happens when your device has a plastic enclosure instead of a metallic one?



Why this matters:


- Plastic enclosures don’t trigger ESD events like metal chassis can.


- However, plastic offers poor insulation: ESD can still reach and damage internal circuits.


- Plastic enclosures don’t shield against electromagnetic fields created by nearby ESD events.


- Without a metal chassis, there’s no easy low-impedance path to discharge ESD safely.



Key Insight:


Plastic enclosures reduce one risk but create others, especially by offering no shielding or discharge path.



How to protect devices with plastic enclosures:


- Add internal conductive coatings or shielding layers inside the enclosure.


- Use dedicated ESD protection components near sensitive circuits.


- Design an alternative low-impedance discharge path for ESD energy.


- Test for radiated ESD effects, not just direct contact.



—Dario


P.S. Want more EMI control strategies to pass EMC?



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