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EMI Bites

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Dario Fresu

PCB Hacker - Team

PCB Hacker - Founder

EMI Bites: Energy Doesn't Flow In the Conductor—It Flows Between Them



Remember learning how circuits work in school?


Electrons leave the source, travel down the wire, do their job at the load, then return home through ground.


That mental model is sabotaging your EMI performance.


What's Really Happening:


Your signal source is not about pushing electrons, it is about electromagnetic fields.


Those fields carry the energy, and they travel in the dielectric space between your signal trace and return conductor.


The copper traces?

They're just the boundaries that shape and contain those fields.


Think of it this way: you're not building pipes for electron flow, you're building channels for electromagnetic energy.


Why This Changes Everything:


When you design thinking only about current in copper, you miss the real source of EMI problems.

The energy is flowing in the space around your traces, not inside them.


Every layout decision affects field containment:


- Gaps in return planes scatter the fields

- Layer transitions without proper stitching break field continuity

- Stubs and discontinuities disrupt the field structure


The Breakthrough Insight:


- PCB design is field engineering, not just copper routing.


Your job isn't to move electrons efficiently, it's to keep electromagnetic fields exactly where you want them and prevent them from escaping.


Design for Field Containment:


- Keep the channel tight: Signal and return paths should be as close as possible to concentrate the fields

- Maintain continuity: Solid, uninterrupted return planes provide consistent field boundaries

- Control transitions: When fields must change direction or layers, provide clear, low-impedance paths

- Eliminate escapes: Any break in your field containment structure is a potential EMI source


Once you start seeing your PCB as an electromagnetic field management system instead of just a current distribution network, EMI control becomes intuitive.


The copper is just the infrastructure. The fields between them are what you're really designing.


Want to master EMI control in your electronics?

Join the EMI Control Academy here: https://bit.ly/PCB-Experts-Academy


Dario


#PCBDesign #SignalIntegrity #EMI #Electronics

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