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Dario Fresu

PCB Hacker - Team

PCB Hacker - Founder

EMI Bites: Why Your PCB Stackup Needs to Be Symmetrical


EMI Bites: Why Your PCB Stackup Needs to Be Symmetrical


When designing a multilayer PCB, symmetry is necessary.


Think of your stackup as two halves of a mirror—balanced top to bottom.


Why this matters:


- Asymmetrical stackups lead to uneven thermal expansion.


- This can cause the board to warp when it heats up during operation or reflow.


- Warping puts mechanical stress on solder joints, risking component detachment.


- Uneven layer structure can also affect impedance and EMI performance.


Key Insight:

A well-balanced stackup protects both your signal integrity and your hardware reliability.


How to design a solid stackup:


- Place signal layers (or power) adjacent to return reference planes (RRP).


- Mirror the structure vertically to match signal and plane layers top-to-bottom.


- Balance the copper distribution and dielectric thickness across the stack.


- Review the thermal behavior of the stackup with your PCB manufacturer before finalizing.


- Don't be shy to simulate when needed ;)



To electromagnetic enlightenment,


- Dario



P.S. If you are a lead engineer in charge of high-stakes projects with zero tolerance for EMC failures


Join my free masterclass and learn the exact process I use to design boards that pass EMC tests without rework, delays, or guesswork.


Join here: https://www.fresuelectronics.com/free-training


*Qualifications apply.


#Electronics #PCBDesign #EMI #EMC #Engineering

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